Manufacturing Engineer - Subject Matter Expert (Castings & Forgings) | Cairo, Egypt

Immensa
Immensa

Cairo, Cairo Governorate, Egypt

Posted on Jul 27, 2026

About Immensa

Immensa is transforming how the world's largest energy companies address critical spare part challenges. Our solutions help asset-intensive organizations decrease over-stocking, reduce downtime, manage obsolescence, and strengthen supply chain resilience through advanced digital inventory and distributed manufacturing technologies.

We partner with some of the world's largest Oil & Gas and industrial companies, supporting mission-critical operations where reliability, quality, and trust are essential.

The Role

We're looking for a Manufacturing Engineer who's the go-to technical expert for cast and forged components — someone who can read a 3D model or 2D drawing and immediately see the right manufacturing route, material selection, and risk points. You'll own these projects end-to-end: from kick-off through supplier delivery and final inspection, ensuring On-Time-In-Full delivery every time.

This is the primary technical and commercial bridge between Immensa and our casting and forging supply base — translating design intent into a manufacturable, quality-assured production plan.

What You'll Do

  • Interpret 3D CAD models and 2D drawings — GD&T, datums, tolerances, material and NDT callouts — for cast and forged parts
  • Select and justify the right manufacturing route (sand, investment, and die casting; open- and closed-die forging; cast + HIP) and material of construction for service conditions
  • Manage project schedules and OTIF targets for assigned casting/forging orders, driving supplier execution and closing out technical queries
  • Review foundry/forge process plans, rigging/gating, and heat-treatment routes
  • Lead design and process reviews, owning risk identification across technical, quality, cost, and delivery
  • Review inspection data (dimensional/CMM, radiography, MPI/DPI, material certificates) and disposition non-conformances
  • Support Quality on Inspection & Test Plans and supplier compliance to API/ASTM standards
  • Support estimation and tendering with realistic costing and lead times for cast/forged scopes
  • Coordinate reverse-engineering and spare-parts projects, justifying design/material adaptations for manufacturability

What You'll Bring

  • Bachelor's degree in Mechanical, Manufacturing, or Metallurgical Engineering
  • 5–6 years' experience in castings and forgings
  • Deep expertise in foundry and forging processes, physical metallurgy, heat treatment, and associated NDT methods
  • Strong GD&T reading ability across 3D models and 2D drawings
  • Familiarity with API, ASTM, and equivalent material/application standards
  • Demonstrated project-management skills — planning, scheduling, risk mitigation, stakeholder management
  • Comfortable working across multiple locations and time zones

Nice to Have

  • Direct foundry experience
  • Experience in reverse engineering and spare-parts production